Two new technological revolutions in the press shop
2022-09-07
Two new technological revolutions in the press shop
(Summary description)my country's traditional manufacturing industry is undergoing structural adjustment, transformation and upgrading, and high-end, precision, automation and intelligence have become a new trend in the development of the manufacturing industry. In order to adapt to the precision stamping of large panels and improve the production quality and efficiency of the stamping production line, the automotive stamping workshop usually introduces advanced technology suitable for its own production. Today we will talk about the advanced technology that has been popular in major automotive stamping shops recently!
my country's traditional manufacturing industry is undergoing structural adjustment, transformation and upgrading, and high-end, precision, automation and intelligence have become a new trend in the development of the manufacturing industry. In order to adapt to the precision stamping of large panels and improve the production quality and efficiency of the stamping production line, the automotive stamping workshop usually introduces advanced technology suitable for its own production. Today we will talk about the advanced technology that has been popular in major automotive stamping shops recently!
Laser blanking and inspection
Laser blanking refers to a blanking method that uses the laser output from a laser oscillator to focus through a focusing lens at the speed of light to produce high-density energy and irradiate it on metal or non-metal materials to evaporate it. It can be used for high precision with a small gap. Unloading. At present, in the automobile stamping workshop, there are mainly two types of laser blanking cutting machines, one is a carbon dioxide laser cutting machine, and the other is a fiber laser cutting machine. Compared with the traditional mechanical blanking method, when the blanking requirements are adjusted in the laser blanking, there is no need to race against time to change the blanking mold, only the engineer needs to modify the laser numerical control program, which is very convenient and fast, and the laser blanking can be cut very simply A variety of suitable contours can make the stamping process easier.
Laser detection is a non-contact measurement that does not affect the movement of the measured object. It has the advantages of high accuracy, large measurement range, short detection time, and high spatial resolution. The application we are familiar with is laser interferometric measurement. , Laser ranging, laser vibration measurement, laser collimation, laser displacement measurement, laser speckle measurement, etc. In automobile stamping workshops, the principle of laser distance measurement and laser displacement measurement are generally used when using laser detection technology. Laser detection technology realizes automatic judgment and recognition of workpiece size, shape, color and other characteristics. Compared with the measurement and judgment made by human eyes, laser detection has a high degree of automation, high efficiency, high precision, strong stability, and can adapt to danger The advantages of environment and wide range of photosensitive are necessary means to realize industrial automation and intelligence.
Stamping robot
The main function of the punching manipulator is to make the output mechanical displacement or rotation angle accurately track the input displacement or rotation angle. Servo stamping manipulator technology refers to a feedback control system used to accurately follow the stamping process. Compared with the traditional fully automatic stamping line, the full servo stamping manipulator production line presents the characteristics of fast speed, high integration, and strong flexibility in production, and realizes the "green, intelligent and integrated" full servo high-speed stamping production. When equipped with a good loading and unloading device, crossbar manipulator and tail line system, the entire stamping line can ensure high output and high quality, while also having a very short mold and end picker replacement time, thereby reducing zero The unit cost of components, thereby improving the economic efficiency of the stamping shop.
(Summary description)my country's traditional manufacturing industry is undergoing structural adjustment, transformation and upgrading, and high-end, precision, automation and intelligence have become a new trend in the development of the manufacturing industry. In order to adapt to the precision stamping of large panels and improve the production quality and efficiency of the stamping production line, the automotive stamping workshop usually introduces advanced technology suitable for its own production. Today we will talk about the advanced technology that has been popular in major automotive stamping shops recently!
my country's traditional manufacturing industry is undergoing structural adjustment, transformation and upgrading, and high-end, precision, automation and intelligence have become a new trend in the development of the manufacturing industry. In order to adapt to the precision stamping of large panels and improve the production quality and efficiency of the stamping production line, the automotive stamping workshop usually introduces advanced technology suitable for its own production. Today we will talk about the advanced technology that has been popular in major automotive stamping shops recently!
Laser blanking and inspection
Laser blanking refers to a blanking method that uses the laser output from a laser oscillator to focus through a focusing lens at the speed of light to produce high-density energy and irradiate it on metal or non-metal materials to evaporate it. It can be used for high precision with a small gap. Unloading. At present, in the automobile stamping workshop, there are mainly two types of laser blanking cutting machines, one is a carbon dioxide laser cutting machine, and the other is a fiber laser cutting machine. Compared with the traditional mechanical blanking method, when the blanking requirements are adjusted in the laser blanking, there is no need to race against time to change the blanking mold, only the engineer needs to modify the laser numerical control program, which is very convenient and fast, and the laser blanking can be cut very simply A variety of suitable contours can make the stamping process easier.
Laser detection is a non-contact measurement that does not affect the movement of the measured object. It has the advantages of high accuracy, large measurement range, short detection time, and high spatial resolution. The application we are familiar with is laser interferometric measurement. , Laser ranging, laser vibration measurement, laser collimation, laser displacement measurement, laser speckle measurement, etc. In automobile stamping workshops, the principle of laser distance measurement and laser displacement measurement are generally used when using laser detection technology. Laser detection technology realizes automatic judgment and recognition of workpiece size, shape, color and other characteristics. Compared with the measurement and judgment made by human eyes, laser detection has a high degree of automation, high efficiency, high precision, strong stability, and can adapt to danger The advantages of environment and wide range of photosensitive are necessary means to realize industrial automation and intelligence.
Stamping robot
The main function of the punching manipulator is to make the output mechanical displacement or rotation angle accurately track the input displacement or rotation angle. Servo stamping manipulator technology refers to a feedback control system used to accurately follow the stamping process. Compared with the traditional fully automatic stamping line, the full servo stamping manipulator production line presents the characteristics of fast speed, high integration, and strong flexibility in production, and realizes the "green, intelligent and integrated" full servo high-speed stamping production. When equipped with a good loading and unloading device, crossbar manipulator and tail line system, the entire stamping line can ensure high output and high quality, while also having a very short mold and end picker replacement time, thereby reducing zero The unit cost of components, thereby improving the economic efficiency of the stamping shop.
